Product Overview

I-Metalizing UV Coating Line yenzelwe ukupakishwa kwezinto zokuthambisa, izinto zemoto, izinto zombane kunye neplastiki yokuhombisa. Idibanisa i-UV basecoat, ivacuum metallization kunye ne-UV topcoat ukuhambisa iyunifomu,-imigangatho ekhazimlisiweyo eyenziwe ngesinyithi enomgangatho oqinileyo kunye nokhuseleko.

Ezona mpawu

Itekhnoloji yeTekhnoloji yokuBiyela ye-UV ezimbini
I-UV basecoat ibonelela ngomphezulu ogudileyo we-metallization, ngelixa i-UV topcoat ikhusela kwi-oxidation, iminwe kunye neekhemikhali.

Ultra -Smooth Mirror Surface
Ukuchaneka komgangatho kunye ne-rotary electrostatic atomization kunciphisa i-orenji ye-orenji kunye neziphene zomhlaba, ukuphumeza i-Ra Ngaphantsi okanye ilingana ne-0.2 μm phantsi kweemeko ezichaziweyo.

Phantsi{{0}Ubushushu boNyango lweUV
Ukunyangwa kwe-UV elawulwayo kunciphisa ukuba sesichengeni sobushushu, kunceda ukuthintela ukonakala, ukuqhekeka kunye noxinzelelo kwiindawo ezibhityileyo-zeplastiki eziseludongeni.

IiNgcaciso zobuGcisa

Imodyuli / Inkqubo	Ipharamitha	Inkcazo yobuGcisa
Phambi{0}}iNkqubo yonyango	Ukusebenza komphezulu	Amandla onyango lwePlasma: 3–5 kWSurface tension: Mkhulu okanye ulingana no 44 mN/m
I-UV Basecoat System (Isitshixo)	Ukutyeba kweFilimu kunye nokuFifa	Ukutyeba: 12–18 μm Ukunyamezela: ±2 μm Ukuthe tyaba komphezulu: Ra Ngaphantsi okanye ilingana no-0.2 μm
Inqanaba kunye neNkqubo yokuNyanga ye-UV	I-IR + Inkqubo ye-UV	Inqanaba elithambileyo le-IR: 55–65℃UV ukunyanga ixesha: 1–8 s
Vacuum Metallization Matching	Umgangatho womphezulu	Ixolo eli-orenji -lomphezulu osimahla wokuFlatness: Ra Ngaphantsi okanye ilingana no-0.2 μm
I-UV Topcoat System (Isitshixo)	Uluhlu olukhuselayo	Ukutyeba: 20–30 μm Ukunyamezela: ±2 μm Ubulukhuni bobuso: Inkulu kuno okanye ilingana no-4H
Inkqubo yokutshiza	Rotary Atomizer	Isantya: 30,000–70,000 RPME amandla ombane ombane: 60–100 kV
Inkqubo yokunyanga ye-UV	Umthombo wokukhanya kunye nobushushu	UV-I-LED / iMercury lampPower Density: 80–120 W/cm² Ukunyanga ubushushu: Ngaphantsi okanye ilingana ne-60 degree
Intsebenzo yokugqibela	Metal Layer Quality	I-Anti{0}}ukusebenza kwe-oxidationUzinzo lombala wokuncamathela: Udidi 0

UkuHamba kweNkqubo yeMetalizing

Iyalayisha → Ukucoca kunye nokupheliswa okuzinzileyo → Ukwenziwa kwePlasma → Ukususwa kothuli → Ukutshiza kwe-UV Primer → Umgangatho we-IR → Ukunyangwa kwe-UV → I-Metallization ye-Vacuum → Ukunyangwa okuPhezulu kwe-UV → Ukunyangwa kokugqibela → Ukuhlola → Ukukhulula

Inkqubo nganye iqwalaselwe ukubonelela ngokuncamathela okungaguqukiyo, ukufana kokutyabeka kunye nenkangeleko ezinzileyo yesinyithi.

Uqwalaselo lweNkqubo

I-Metalizing UV Coating Line iqulathe ezi nkqubo zilandelayo:

Iyalayisha &{0}}Ngaphambi kweNkqubo yonyango
Ukulayisha umthumeli, izixhobo zokusebenza, ukucocwa, ukususwa kothuli lomoya ionized kunye nonyango lweplasma ukulungiselela ukulungiswa komhlaba.

Inkqubo yeCoat ye-UV
Isiseko se-UV esizenzekelayo{0}} sokutshiza idyasi, ukulinganisa kwe-IR kunye nokunyangwa kwe-UV. Iiparamitha zokugquma zilawulwa ngokuhambelana nomsebenzi kunye nezinto zokugqoka.

Inkqubo ye-Vacuum Metallization
Igumbi le-vacuum, inkqubo yokumpompa, iyunithi yokuphefumula, ukujikeleza kwe-workpiece kunye nenkqubo yokuhlola i-vacuum ye-aluminium metallization.

Idyasi yeUV ephezulu kunye neNkqubo yokuNyanga
Umphezulu weUV ozenzekelayo{0}}ukutshiza ngedyasi kulandele ukunyangwa kweUV ukukhusela umaleko owenziwe ngesinyithi kunye nokubonelela ngeempawu zomhlaba ezifunekayo.

Ulawulo loMbane kunye neNkqubo yokuPhathwa koMoya
Ikhabhathi yolawulo ye-PLC, iphaneli yokusebenza kwe-HMI, ulawulo lobushushu kunye nokufuma, ukucoca{0}}ukuhluzwa komoya, inkqubo yokukhupha umoya kunye nokhuseleko lwe-interlock.

Usetyenziso

Ukupakishwa kweCosmetic
Iibhotile zeperfume, iikepusi zokuthambisa kunye neekesi zelipstick ezinomgangatho ophezulu-wegloss, chemical{1}}resistant finishes.

Amacandelo ezeMoto
Izitrimu zeConsole, iipaneli zedeshibhodi kunye neempawu ezinobushushu obuphantsi{0}onyango kunye nokuncamathela okuqinileyo.

I-Electronics yabathengi
I-smartphone backs, izindlu ze-smartwatch kunye nee-earbud iimeko ezinokugubungela okufanayo.

Isisombululo esilungiselelweyo

UYilo loCwangciso
Customized U{0}}imilo, L{1}}imilo okanye uyilayini ngokusekwe phantsi kweemeko zocweyo.

Ukuziqhelanisa neSubstrate
Izixhobo kunye neeparamitha zokutshiza ezilungiselelwe i-ABS, iPC, i-PMMA, i-TRITAN kunye neglasi.

Ukuhambelana koMmandla
Isantya soMhambisi kunye ne-IR/UV yokunyanga ilungiselelwe umthamo ofunekayo kunye nexesha lomjikelo.

I-Turnkey Integration
Inkxaso ibandakanya ukulinganisa inkqubo, ukufakwa, ukugunyaziswa, i-FAT kunye noqeqesho lwabaqhubi.

Ulawulo lwemeko

{0}}Ngaphambi koQinisekiso loNyango:Uvavanyo lwe-inline yoxinzelelo lwe-surface (intlanganiso enkulu okanye ilingana ne-44 mN / m) kunye nokuzinza kwamandla e-plasma ukuqinisekisa ukuba i-primer bonding eyomeleleyo.

UHlolo lweUniformity yoKwaleka:Ukujongwa okungqongqo kobunzima befilimu (± 2 um) kunye nokuthe tyaba komphezulu (Ra Ngaphantsi okanye ilingana no-0.2 um) kwibhetshi nganye.

UVavanyo lokuncamathela kunye noKuhlala ixesha elide:Uvavanyo olusemgangathweni lwe-hatch cross ({0}} i-adhesion ye-Class 0) edityaniswe nokuhlolwa kobulukhuni (Mkhulu okanye ulingana no-4H) kunye nokuqinisekiswa kokumelana neekhemikhali.

Uvavanyo loKwamkeleka kwiFactory (FAT):I-Rigory pre{0}}yokusebenza yokuthunyelwa kwempahla ilinganisa iimeko zokwenyani zemveliso zokuqinisekisa ukuthembeka kwenkqubo, ukunyanga ubushushu bolawulo (Ngaphantsi okanye bulingana ne-60 degree), kunye nokhuseleko koomatshini.

FAQ

Umbuzo: Ziziphi izinto ze-substrate ezihambelana nalo mgca wokugquma?

A: Inkqubo ilungiselelwe ngokupheleleyo iiplastiki ezifana ne-ABS, i-PC, i-PMMA, kunye ne-TRITAN, kunye ne-substrates yeglasi.

Umbuzo: Ingaba umgca ukuthintela njani ukonakala kwiindawo ezicekethekileyo zeplastiki-eziseludongeni?

A: Isebenzisa{0}}ubushushu obuphantsi komgangatho we-IR kunye nokunyanga kwe-UV okulawulwa ngaphantsi kwe-60 degree, ukuthintela uxinzelelo lwe-thermal kunye nokulwa.

Q: Yintoni ubukhulu bokutyaleka obuqhelekileyo kunye nomgangatho wokugqiba umphezulu?

A: Ububanzi Basecoat ububanzi ukusuka 12 ukuya 18 um, topcoat ukusuka 20 ukuya 30 um, ukufikelela ukugqiba isibuko Ra Ngaphantsi okanye ilingana 0.2 um.

Umbuzo: Ngaba ubume besixhobo bunokwenziwa ngokwezifiso ukuze bulingane nendawo yethu yokusebenzela?

IMPENDULO: Ewe, iziyilo zilungiselelwe-ukuba zilingane nendawo yakho yegumbi lokucoca, zixhasa u{1}}ukumila, L{2}}ukumila, okanye ulungelelwaniso lomda.

Umbuzo: Yiyiphi imigangatho yomgangatho owenziwe ngeengubo ezigqityiweyo?

A: Iingubo zifezekisa i-Class 0 adhesion (umnqamlezo-uvavanyo lwe-hatch) kunye nokuqina komphezulu we-Greater or kulingana ne-4H kunye ne-chemical resistance and oxidation resistance.

Q: Zeziphi izinto eziluncedo kunye neehuka{0}ups ezifunekayo{1}}kwisiza?

IMPENDULO: Sinikezela ngeenkcukacha zoyilo-zaphambi kokuthunyelwa kombane oquka amandla ombane, umoya oxinzelelweyo, umoya wokuphuma komoya, kunye nococeko lwegumbi.

Iifayile ezishisayo: Umgca wokutyabeka we-metalizing uv, i-China yenza intsimbi yokuhombisa abavelisi, ababoneleli, umzi-mveliso